Today’s mechanical metamaterials have demonstrated their worth with attractive properties such as negative thermal expansion and high strength and stiffness at low weight. However, once they are built, you are stuck with their properties and cannot change or tune them.
“We sought to create a mechanical metamaterial with on-the-fly tunable mechanical properties via a facile application of a magnetic field without inducing significant shape change (which is common amongst origami and buckling materials),” said Christopher Spadaccini, director of the Center for Engineered Materials, Manufacturing and Optimization at LLNL.
To create their tunable mechanical metamaterials, the researchers turned to so-called four-dimensional printing. It gets its name from the fact that such 3D printed objects change form or shape over time, with time being the fourth dimension. Typically, a structure of this type responds to a stimulus (e.g., heat, hydration, or magnetic field) that causes it to change shape.
The field-responsive metamaterials (FRMMs) developed by the researchers change their properties in response to a variation in a magnetic field. However, unlike typical 4D printed materials, they do not change their overall shape but instead change their stiffness.
“We explicitly tried to create materials where properties change but form does not, thus classifying this work outside of the 4D printed realm,” said Spadaccini.
The creation of FRMMs is relatively simple, according to Spadaccini. The first step is to 3D print a mechanical metamaterial that is constructed out of hollow beams instead of the typical solid beams. Once the hollow tubular metamaterial is printed, magnetorheological (MR) fluid is injected into the beams’ cores, completing the fabrication process for the FRMM.
It’s in the MR fluid where the magneto-mechanical effect happens. MR fluid is constructed of magnetic particles, suspended in a nonmagnetic medium. When the fluid is in the presence of a magnetic field, the magnetic particles align into chains along the magnetic field lines, increasing the stiffness of the fluid and thus simultaneously increasing the overall stiffness of the structures. When the magnetic field is removed, the MR fluid behaves as a liquid and is able to flow freely.
“What’s really important is this [magneto-mechanical effect] is not just an on and off response; the stiffness of the structures can be tuned with applied magnetic field strength,” explained Spadaccini. “By carefully choosing the tubular structure we used, the mechanical properties of our FRMMs can display up to a 318 percent increase in tensile stiffness in less than a second.”
Spadaccini believes that FRMMs could be used as variable stiffness joints in soft robotics and could be integrated into smart wearables that are flexible in the absence of a magnetic field and then change properties to absorb an impact or vibration when an incoming threat is sensed.
The technology is not there yet, however. Spadaccini recognizes that getting field-responsive metamaterials into the field would require faster, more reliable manufacturing methods. Furthermore, those manufacturing methods would need to be scaled up in size, and more sophisticated designs would need to be developed.